Learn / Solar & energy

Solar & energy

Sun mapping, panels, batteries, and inverters — practical solar for pumps, coops, greenhouses, and off-grid tools. Real specs, real numbers, gardener-scale budgets.

Lesson 01

Sun mapping — how much energy your site actually gets

Read your site's real solar potential before you buy a single panel.

Solar output is driven by three things: peak sun hours, orientation, and shading. Peak sun hours (PSH) is a normalized number — how many hours per day your location averages 1,000 W/m² of sunlight. Phoenix runs about 6.5 PSH; Seattle about 3.5; a US average is roughly 4.5. NREL's PVWatts calculator gives your exact number by ZIP.

Orientation and tilt: in the northern hemisphere, panels face true south (not magnetic south — declination matters), tilted roughly equal to your latitude. Off by 15° in either direction costs about 3% annual output. Off by 30° costs about 10%.

Shading is the killer. A single leaf across one cell can drop a whole panel's output by 30–70% because cells wire in series. Map shadows across the seasons — a bare tree in December casts a very different shadow than one in leaf in July. Use a $30 sun-hours meter or the free Sun Seeker app.

US peak sun hours
3.5–6.5 depending on region; check PVWatts for your ZIP.
Ideal tilt
Roughly = your latitude (e.g. 40° tilt at 40°N).
Shade penalty
One shaded cell can cut a whole panel 30–70%.
Panel output
A 400W panel × 4.5 PSH × 0.8 loss factor = ~1.4 kWh/day.
Do this week
  • Run PVWatts for your ZIP with a test 1 kW array — write down annual kWh.
  • Photograph your intended array location at 9 AM, noon, and 3 PM in the current season. Do it again next season.
  • Check tree growth. A branch 5 ft below your panels this year will be in the panels in 3.
Sidestep these
  • Mounting on the north side of a roof to "hide the panels." You'll lose 40–60% of possible output.
  • Forgetting winter sun angle. A south wall clear at solstice can be 30% shaded by an evergreen at 2 PM.

Lesson 02

Panels, charge controllers, batteries, and inverters

Know exactly what each box in an off-grid system does — and what specs matter.

Every off-grid solar system has four parts. Panels convert sunlight into DC electricity. A charge controller (MPPT is the modern standard — 20–30% better than PWM in cold and cloudy weather) regulates that current into the battery bank safely. The battery bank stores it. An inverter converts DC to 120V AC when you need to run standard household appliances.

Batteries are where budgets die. Lead-acid AGM (Group 27 or Group 31) is cheapest to buy but only cycles ~500 times to 50% depth and hates freezing. LiFePO4 (lithium iron phosphate) costs 2–3× more but cycles 3,000–6,000 times to 80% depth, weighs a third as much, and handles cold. Over 10 years LiFePO4 is cheaper per kWh cycled.

For a garden system, 12V is the sweet spot up to about 1,500W of loads (pumps, LEDs, fans, laptops). Above that, step up to 24V or 48V to keep wire gauge sane and losses low. Match your inverter's voltage to your battery bank.

MPPT vs PWM
MPPT recovers 20–30% more energy in cold/cloudy weather.
AGM depth of discharge
50% max, ~500 cycles to that depth.
LiFePO4 depth of discharge
80% ok, 3,000–6,000 cycles — 6× the life of AGM.
System voltage rule
<1.5 kW loads: 12V. 1.5–3 kW: 24V. 3 kW+: 48V.
Do this week
  • Pick voltage first (12/24/48V), then buy every component in that voltage class.
  • For anything you'll use more than 3 years, choose LiFePO4 — the math wins.
  • Buy the charge controller sized 25% larger than today's array; you will add panels.
Sidestep these
  • Mixing old and new batteries in a bank. The weakest cell drags all of them down.
  • Skipping the pre-charge / battery-disconnect switch. A wrench across terminals is a fireball.

Lesson 03

Sizing a system — watt-hours & load math

Do the two calculations that decide whether your system will actually run your loads.

Sizing is arithmetic, not intuition. Step 1 (load audit): list every device, its wattage, and hours of run time per day. Multiply for each; sum for total daily watt-hours (Wh). A 20W LED coop light × 12 hrs = 240 Wh; a 60W water pump × 2 hrs = 120 Wh; a 30W laptop × 4 hrs = 120 Wh. That's 480 Wh/day.

Step 2 (array + battery sizing). Array: total Wh/day ÷ peak sun hours ÷ 0.75 system efficiency = watts of panel. Battery bank: total Wh/day × days of autonomy (2–3 for critical, 1 for luxury) ÷ depth of discharge (0.5 AGM / 0.8 LiFePO4) = battery bank Wh.

Example: 480 Wh/day, 4.5 PSH, LiFePO4 bank, 2 days autonomy. Array: 480 / 4.5 / 0.75 = ~142W. Round to a 200W panel. Battery: 480 × 2 / 0.8 = 1,200 Wh. That's a 12V × 100Ah LiFePO4 battery. Total budget for the electrical guts: ~$800.

Loss factor
Multiply theoretical output by 0.75 for real-world losses.
Days of autonomy
1 (light) → 2 (typical) → 3 (critical loads, cold climate).
Battery capacity math
Wh = Volts × Amp-hours. 12V × 100Ah = 1,200 Wh.
Panel-to-battery ratio rule
Watts of panel ≈ 1× to 1.5× the battery Wh, per day of use.
Do this week
  • Write your load audit on paper. Every device, every wattage, every hour. Total it.
  • Double check with a $20 Kill-a-Watt meter on each AC device before you commit hardware.
  • Design for tomorrow's loads too: add 25% headroom to today's numbers.
Sidestep these
  • Sizing off nameplate wattage of a pump. Startup surge can be 3× running watts — inverter must handle that peak.
  • Skipping seasonal derating. Winter PSH can be a third of summer. Size for the worst month you'll actually use the system.

Lesson 04

Solar water pumps for the garden

Move irrigation water without a single utility bill.

The simplest garden solar setup skips the batteries entirely: a solar panel wired directly to a DC diaphragm or centrifugal pump that runs when the sun is shining. Cost: $150–$300 for a 100–200W panel and a matching pump. Perfect for filling a stock tank, transferring rainwater to a drip system, or slow-circulating a small pond.

For pressurized drip irrigation, use a 12V RV-style diaphragm pump (Shurflo 4008 or equivalent). It pushes 45 psi at 3 gpm — plenty for a home garden's drip zones. Wire it through a pressure switch so it cycles on demand. Add a small battery + charge controller if you want to run it after sunset.

For deeper wells (>25 ft), solar submersible pumps (Grundfos SQFlex, Sun Pumps SDS) run $1,200–$3,000 and pump 5–20 gpm from wells up to 400 ft. Combined with an elevated 500-gallon storage tank, you get gravity-fed irrigation with zero grid dependence.

Panel-direct DC pump
$150–$300 for 100–200W panel + pump; runs during sunlight only.
12V RV pump specs
3 gpm at 45 psi — enough for a home drip system.
Deep well solar pump
$1,200–$3,000 for wells 25–400 ft, 5–20 gpm.
Storage tank height
1 ft of elevation = 0.43 psi of gravity pressure. 30 ft head = ~13 psi.
Do this week
  • For rainwater-to-drip: a $60 Shurflo pump + $80 panel + $20 pressure switch = complete off-grid pressurized drip.
  • Add a float switch to shut off the pump when the source tank is empty. Dry-running kills any pump.
  • Elevate your storage tank at least 8 ft when possible; gravity is free pressure.
Sidestep these
  • Undersizing pipe on a solar-direct pump. Voltage drop on a 100 ft run of 14 AWG can cripple output — use 10 AWG or larger.
  • Skipping the inlet filter. Grit destroys diaphragm pumps in weeks.

Lesson 05

Solar coop lights, fans & small loads

Keep the chickens laying through winter and the coop cool in summer with a $200 kit.

The two loads that transform a backyard coop: a low-wattage LED on a timer to keep hens laying through short winter days (they need ~14 hrs of light for consistent egg production), and a summer ventilation fan. Both run on 12V, both are trivial to solarize.

A 20W LED bar × 4 hrs supplemental winter light = 80 Wh/day. A 5W 4-inch DC fan × 8 hrs of summer runtime = 40 Wh/day. Combined: 120 Wh/day. A 100W panel + 30Ah LiFePO4 + $30 charge controller handles both with margin. Total budget: ~$200–$250.

Mount the panel to the coop roof (south face, matching the roof pitch or tilted separately if the pitch is wrong). Run 10 AWG DC wire to the controller inside. Use an automotive-style fuse block and inline fuses on every circuit — a mouse chewing a wire in a coop is when-not-if.

Winter laying light
Add light on a timer to hit ~14 hrs total daylight (natural + LED).
20W LED × 4 hrs
80 Wh/day — trivial for a 100W panel to replace.
Full kit budget
$200–$250: 100W panel, 30Ah LiFePO4, 20A MPPT, timer, LED, fan.
Do this week
  • Add the winter light on a timer that turns on before dawn, not after dusk — hens roost with the sun regardless of light.
  • Vent the coop from a low intake to a high fan; heat and ammonia rise.
  • Fuse every DC circuit. Automotive blade fuse holders are $5 and prevent coop fires.
Sidestep these
  • Leaving the light on 24/7. Hens need dark to sleep and to keep pecking-order stress down.
  • Running 120V AC to a wet, dusty coop. DC solar is safer and doesn't need a permit for a low-voltage circuit.

Lesson 06

Passive solar & greenhouses

Extend the growing season 4–8 weeks with sunlight alone — no panels required.

Passive solar isn't panels — it's design. A well-oriented cold frame, hoop tunnel, or greenhouse uses the sun as a direct heater, storing daytime warmth in thermal mass (water, stone, concrete) to release it overnight. On a bright winter day, a south-facing cold frame can hit 80°F while it's 30°F outside.

Three moves make or break a passive-solar structure. Orient the glazing (glass, twin-wall polycarbonate, greenhouse film) to face true south, tilted 60–75° for winter sun capture. Insulate the north wall — a solid, insulated back reflects light forward and holds heat. Add thermal mass: 55-gallon barrels painted flat black and filled with water, stacked against the north wall, moderate overnight temperature swings by 15–20°F.

For serious season extension, layer strategies. A greenhouse + row cover inside a hoop bed + heavy mulch = zone 5 winter production of spinach, kale, arugula, and mâche. Eliot Coleman's four-season farm in Maine runs on exactly this stack, no supplemental heat.

Glazing tilt
60–75° for winter sun; 45° for spring/fall balance.
Thermal mass rule
3–5 gallons of water per sq ft of south glazing.
Season extension
Cold frame: 4 wks. Low tunnel: 6 wks. Greenhouse + tunnel: 8–12 wks.
Do this week
  • Build one cold frame this fall. 4×4 ft, twin-wall polycarbonate lid, straw bales for walls if you have nothing else.
  • Paint two 55-gallon drums black, fill with water, stack in your south-facing structure.
  • Add row cover inside the greenhouse in mid-October; it's the cheapest degree of protection you'll ever add.
Sidestep these
  • Facing glazing east or west "for morning light." Winter production wants max midday sun; south only.
  • Sealing the greenhouse tight. Passive designs need daytime venting or you'll cook everything in February at 100°F.

Lesson 07

Safety, permits & grid-tie

Understand when you can DIY and when to call a licensed electrician.

Low-voltage DC solar systems under about 100W and stand-alone from the house (a coop kit, a pump kit, a portable panel + battery) generally need no permit in most US jurisdictions. Follow common sense: fuse every circuit, ground metal frames, use exterior-rated wire, keep batteries in a ventilated enclosure.

Once you're tying to the house electrical panel — batteries powering an inverter that feeds AC breakers, or grid-tied panels selling back to the utility — you're in NEC (National Electrical Code) territory. Requires permits, licensed electrician sign-off, utility interconnection agreements, and inspection. Do not DIY this even if you're capable; a bad connection can back-feed the grid and kill a lineman.

Batteries deserve extra respect. Lithium batteries in fire or thermal runaway release toxic gases and burn hot enough to melt aluminum. Locate battery banks outside living space when possible, in a vented enclosure, on a non-combustible surface, with a Class C fire extinguisher within reach. Never store gasoline near batteries.

Standalone DC systems
Under 100W and not tied to house wiring: usually no permit.
Grid-tie / AC systems
NEC compliance, permit, licensed electrician, utility interconnect — required.
Fuse sizing rule
Fuse = 1.25× the max continuous current of the circuit, next standard size up.
Do this week
  • Keep a laminated one-line diagram at the battery bank showing every fuse, disconnect, and wire size.
  • Install DC disconnects between panel, controller, battery, and inverter — a single-throw kill for each side.
  • Never work on the AC side of a hybrid inverter without confirming grid disconnect AND battery disconnect are open.
Sidestep these
  • Back-feeding house circuits with a generator or inverter through a wall outlet. Illegal, and can electrocute utility workers.
  • Storing lithium batteries in an unvented shed in summer. Above 130°F, thermal runaway becomes a real risk.
Connected learning

Keep the thread going

Lessons in other sections that build on what you just read, plus a place to talk it out.